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solar fridge
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eric@ericplatt.com
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The
4WD Solar Fridge Project: Details 1
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This
system consists of a solar electric panel, a storage battery,
a voltage regulator/diode, electrical wiring, various mounting
hardware, and modifications to the vehicle to mount the hardware
and allow sleeping and storage.
These
pictures were taken on the day I "de-commisioned" the
system from the vehicle (March 17, 2001). The solar system had
been up and in use off and on since January 1995 (6+ years) without
any problems except for the battery. The vehicle on the other
hand (a 1986 Isuzu Trooper) had seen better days, and was too
old to take to the desert anymore.
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The
panel is made from 4 surplus photovoltaic panels bought from Solar
Electric, Inc. They were only $50 each if you bought four, for
a total of only $200. If you've ever priced photovoltaics, you'll
know this is very cheap. These tempered plate glass panels were
originally part of a solar demonstration project put on by Arco
in the Arizona desert in 1984. They were apparently used in conjunction
with mirrors that concentrated the sun to a degree, which accounts
for the brown color. They only lose a couple of percentage points
in efficiency from being browned - no big deal. I built a frame
from wood, wired the 4 panels in series, and sealed and glued
it up with some non-acidic black silicone sealant (Dow 739). The
sealant was also used to seal the holes I drilled where the wires
entered the roof of the truck. The wood was given a coat or two
of spar varnish (what you use on boats).
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In
the photo above you can see where the positive and negative wires
enter the roof and were sealed with silicone. You can also see some
of how the panels were mounted: the luggage rack hardware was modified
to hold the panels. Holes were drilled in the mounts, and custom
fittings made from wood and brass were put in place to hold the
long brass bolts that served as the mounting point and hinge for
the panels.
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The
original machine screws that held the luggage rack mounting hardware
on the roof were not strong enough to hold the panels firmly while
driving over rough, rocky desert roads I discovered, so I drilled
larger holes in the roof and used brass bolts. I had to cut through
the ceiling liner to get at the bolts from inside the truck (see
next page).
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